OPL55N Low-Level Electric Order Picker

Overview

The OPL55N is a heavy-duty low-level center-controlled rider pallet jack featuring a 35″ man-up platform—a unique configuration that lets the operator stand elevated for improved visibility and reduced fatigue during long-aisle order-picking and dock-to-stock operations. Rated at 5,500 lb capacity with premium European drivetrain components, the OPL55N is engineered for high-throughput distribution centers, e-commerce fulfillment, and 3PL operations where operator productivity and ergonomics are critical.

Key Features

• 5,500 lb load capacity at 24″ load center

• Fork size: 27″W × 48″L

• Fork lift height: 9.15″

• 35″ man-up platform for elevated operator stance

• Lowered Fork Height (LFH): 3.3″

• Italian ZAPI controller for precision motor control

• German Schabmueller AC drive motor with Kordel gearbox

• 24V/465Ah industrial battery (standard)

• 24V/60A 110V charger included

• Electric Power Steering (EPS) standard

• Dual stability casters standard

• Service weight: 2,134 lb

• Travel speeds: 7.45 mph unloaded / 5.59 mph loaded

Man-Up Platform & Operator Ergonomics

The signature 35″ man-up platform elevates the operator above standard pallet height, providing a clear sightline over loads and racking. The platform includes:

• Platform tray for picking sheets, scanners, or hand tools

• Smart handle with LCD showing battery state-of-charge, travel speed, hour meter, and fault codes

• Smart handle with keyless pin-code panel—no physical key to lose, supports multi-operator shift changes

• USB port for scanner or device charging

• Blue light projects forward to warn pedestrians at intersections

• Strobe light for high-visibility operation

• Jog button on handle for inching control during precise pallet placement

• Crawl speed button for safe operation in tight spaces or narrow aisles

• Dual butterfly-style thumb controls for ambidextrous travel direction

• Ergonomic control handle with horn and reverse button

• Emergency power disconnect (red E-stop) on the operator console

Drivetrain & Performance

• Italian ZAPI controller delivers programmable acceleration curves, regenerative braking, and energy recovery on deceleration—favored across European industrial fleets for reliability

• German Schabmueller AC traction motor for high-torque, low-maintenance operation

• German Kordel sealed gearbox with lifetime lubrication—no oil changes required

• Electric Power Steering (EPS) reduces operator fatigue and enables one-finger turning under full load

• Travel speeds: up to 7.45 mph unloaded, 5.59 mph loaded

• Crawl mode for safe maneuvering in confined spaces

Battery & Charging

The OPL55N ships standard with a 24V/465Ah industrial lead-acid battery—one of the largest in its class—paired with a 24V/60A 110V on-board charger. This configuration delivers full-shift runtime for high-cycle operations. For 24/7 fleets, an optional 24V/300Ah Lithium-Iron LFP battery upgrade (+$1,600) is available with a 24V/150A industrial 3-phase charger, eliminating watering and reducing charging time from 8 hours to under 2 hours.

Build Quality

• 9.8″ × 3.14″ polyurethane drive tire for grip and durability

• 3.22″ × 4.33″ polyurethane load wheels resist chunking and flat-spotting

• Powder-coated steel frame with impact-resistant bumpers

• Sealed electrical components rated for warehouse and light cold-storage environments

• European-sourced drivetrain (Italy + Germany) for premium reliability and parts availability

Safety Features

• Emergency power disconnect (red E-stop) on the operator console

• Keyless pin-code panel prevents unauthorized use

• Dual stability casters standard for tip-over resistance under load

• Blue light + strobe light alert pedestrians and other traffic

• Crawl speed mode for tight-quarters operation

• Reverse button on the control handle for instant direction change

Optional Upgrades

OptionPrice24V/300Ah Lithium-Iron LFP battery + 24V/150A 3-phase charger (replaces standard lead-acid)+$1,600

Warranty & Support

Backed by a 3-Year Limited Warranty covering parts and labor on the drivetrain, electrical system, and structural components. Lithium battery upgrades carry a separate manufacturer warranty (typically 5 years / 3,000 cycles). Extended service plans, on-site training, and nationwide field support are available through PHS Lift's dealer network.